Decoding the Global Industrial Shift Toward Online Dilution Systems
In the modern chemical and cosmetic manufacturing landscape, Sodium Lauryl Ether Sulfate (AES/SLES) remains the cornerstone surfactant for liquid detergents, shampoos, and cleaning agents. Traditionally, manufacturers purchased AES at 70% concentration to save on logistics costs, but the subsequent dilution to 25-28% for production presented a massive bottleneck: extreme viscosity, high energy consumption for heating, and lengthy batch mixing times. The Sina Ekato AES Online Dilution System represents a paradigm shift, utilizing high-shear continuous technology to transform 70% AES into ready-to-use solutions instantly, with zero waste and maximum precision.
The global demand for surfactants is projected to grow by 4.5% annually. Emerging markets in Africa and SE Asia are moving away from manual batching toward automated "Smart Factories" to ensure product consistency.
High-viscosity surfactants often lead to "fish-eyes" (undissolved lumps) in batch tanks. Sina Ekato’s online system eliminates these through advanced fluid dynamics and mass flow metering.
Switching to an online system can reduce factory floor space requirements by 60% and energy consumption by 40% compared to traditional jacketed heating tanks.
Sina Ekato is pioneering the next generation of dilution technology. Our roadmap focuses on three pillars:
Whether it is a high-volume facility in Nigeria requiring 8 full containers of equipment or a precision-focused boutique laboratory in the UK, our systems are adapted to local power grids, climate conditions (ambient temperature affects AES viscosity), and labor skill levels. In Dubai, our systems are optimized for high-speed output to meet rapid market turnover, while in USA projects, the focus is on rigorous safety standards and FDA-compliant stainless steel 316L fabrication.
Data-driven results from Sina Ekato global installations
Years of Engineering Excellence
Reduction in Production Time
Global Industrial Patents
Quality Assurance Testing
Successful Project Deliveries
From initial communication to final installation, we provide a turnkey solution:
Professional Engineer Design; Stable Quality Assurance; On Time Delivery; Best After-Sales Cooperation; Effective Performance; Grow With You For Mutual Development & Progress
Headquarters, Factory, and Sales centers in key locations including Hong Kong and Guangzhou. We provide worldwide after-sale service & installation assistance across UK, Japan, Dubai, USA, and more.
We provide: Patent Certificate / CE Certificate / ISO9001 / Stainless Steel 316L Certificate for all our machinery to ensure compliance with global standards.
In-depth answers for procurement and technical teams
Traditional batch dilution requires heating the 70% AES to reduce viscosity and then stirring it for hours in a large tank. Sina Ekato’s Online System uses a high-shear pump and water-injection technology to dilute AES instantly as it flows through the pipes, requiring no heating and no massive storage tanks.
Our systems are equipped with high-precision flow meters and PLC controllers. We can achieve a dilution accuracy of ±0.5% or better, ensuring your final product (like shampoo or dish soap) always meets the required surfactant concentration specifications.
Yes. The Sina Ekato AES Online Dilution system is modular. It can be installed between your raw material storage and your final mixing tanks, effectively becoming a "front-end" upgrade to your existing factory setup.
The system is designed with CIP (Clean-In-Place) capabilities. Regular maintenance is minimal, primarily involving the inspection of mechanical seals and flow meter calibration once or twice a year depending on throughput.
Sina Ekato
