Explore our foundational system modules designed for ultra-fine particle size dispersion and seamless automated chemical processing.
As the European Union continuously tightens its regulatory frameworks around cosmetics production (ISO 22716 / Cosmetics GMP) and chemical processing, manufacturers in Bulgaria's traditional industrial hubs like Plovdiv, Sofia, and Varna are undergoing rapid technological transformations.
Bulgaria's historic strength in essential oil distillation—most notably its global leadership in high-grade Bulgarian Rose Oil (Rosa Damascena)—has evolved. Modern consumer demands require domestic processors to move downstream, producing finished personal care liquids, premium hand washes, organic shampoos, and household detergents in-country.
To capture high-margin export markets across the EU, regional manufacturers require industrial liquid mixers that combine absolute hygiene, batch consistency, low energy consumption, and high automation compatibility (Industry 4.0). Legacy equipment no longer meets PED 2014/68/EU standards or European environmental regulations targeting carbon emissions and water purification constraints.
SINAEKATO builds chemical and cosmetic machinery utilizing high-grade materials, precision structural designs, and state-of-the-art automation.
Custom designs modeled in 3D CAD/SolidWorks ensuring complete structural integrity and high mixing efficiency before physical manufacturing.
Fully compliant with CE standards, PED (Pressure Equipment Directive), and built with authentic, traceable Stainless Steel 316L.
Rotor-stator technologies engineered to deliver high mechanical and hydraulic shear forces, resulting in particle dispersion under 2 microns.
Analyze performance configurations and structural choices designed to maximize plant throughput and sanitary compliance.
| Feature Spec | Standard Liquid Washing Vessel | High-Shear Vacuum Emulsifier | Pilot Lab System | |
|---|---|---|---|---|
| Typical Capacities | 100L to 10,000L batches | 50L to 5,000L batches | 5L to 50L batches | |
| Material Quality | AISI SS304 & SS316L options | AISI SS316L contact parts (Ra < 0.4µm) | AISI SS316L high precision | SS316L (Customized) |
| Agitator Configuration | Wall-scraping anchor + paddle | Anchor agitator + counter-rotating blades | Coaxial system / Custom blade | |
| Homogenizer Speed | 0 - 1500 RPM (Inverter controlled) | 0 - 3600 RPM (Frequency drive) | 0 - 6000 RPM (High shear lab) | |
| Heating / Cooling | Steam jacket or electric immersion | Double jacket pressurized steam/cooling | Single/Double jacket electric oil heater |
We deliver certified processing equipment worldwide. View our latest industrial installation projects executed for Bulgarian and international clients.
From RO clean water purification systems to continuous high-speed bottle filling and automatic tube sealing, we provide complete, integrated workflows.
Complete plant operations demand thermal regulation, packaging line optimization, and precise water-phase supply lines.
A transparent, high-precision nine-step collaboration pipeline engineered to guarantee plant performance from initial brief to on-site commissioning.
We perform exhaustive raw ingredient and viscosity analysis. Technical consultancies include on-site visits to Bulgarian factories when requested.
Our engineering division creates a 3D structural model of the vessel, incorporating optimal rotor-stator geometry and motor gear ratio calculations.
Comprehensive design sign-off, detailing plumbing schematics (P&ID), vessel thickness, heating options, and clean-in-place (CIP) configurations.
Formalizing commercial and warranty milestones in accordance with international trade laws and European manufacturing standards.
Precision execution: cutting-edge laser-cutting, high-integrity robotic welding, and manual sanitary mirror polishing of food-grade SS316L.
Exhaustive hydrostatic testing, dynamic load test, runouts, and high-viscosity test batches documented through high-resolution video FAT protocols.
Rigid, ISPM-15 compliant vacuum-sealed wooden crates and shock-absorbing internal metal framing protect machinery during maritime shipping.
Seamless door-to-port or door-to-factory freight shipping to Plovdiv, Sofia, or Varna, managed by expert customs handling agents.
Complete remote telemetry assistance or engineering deployment on-site in Bulgaria for installation, mechanical calibration, and operator training.
Our historical performance data underwrites our capability to design and implement stable production installations.
Our machinery forms the production backbone for leading cosmetic, pharmaceutical, and daily chemical brands globally.
Stay updated with our manufacturing progress, product developments, and event participations globally.
Comprehensive answers to critical technical questions regarding the performance, safety, and integration of industrial fluid mixers.
Stainless Steel 316L contains Molybdenum, which provides significantly higher resistance to pitting and crevice corrosion compared to SS304, especially in formulations involving high concentrations of organic compounds, salt, and acidic cosmetic active ingredients typical of Bulgarian rose-derived formulas.
By conducting high-shear mixing under vacuum conditions, the system extracts air bubbles trapped during high-speed agitation. This prevents chemical oxidation, improves stability, and yields a visually crystal-clear gel or high-density cream.
Yes. All pressurized vacuum emulsifying vessels are designed, engineered, and certified according to CE directives, matching Pressure Equipment Directive (PED 2014/68/EU) standards for safe industrial operation in the EU market.
We provide both steam-jacketed systems (ideal for plants with centralized boiler systems) and electric heating jackets (which use heated thermal oil or water). Both options are equipped with automated temperature controllers and built-in insulation to protect operators.
Sina Ekato
